prototype-pc-board-assembly-2

Prototype PC board Assembly

We have specialized comprehension of serving up prototype PCB assembly with surface-mount (SMT), thru-hole (THT) as well as mixed tech parts.

Fast-turn and low rate Prototype Assemblage Services

Our Prototype circuit board Assemblage is a proficient service enabling us to take into account challenging designs, prepare them for assemblage, and test them out devoid of your needing to stress about PCB assy quality. The prototype circuit board assembly part of our factory contains a special layout design which allows the versatile application of both semi-automatic or fully automatic and manual parts-loading stations. Our employees are certified and professional in coping with fine-pitch components and also BGAs for high density FR-4 PWBs. Our staff are efficient at producing prototype circuit card assemblage volumes of 1-25 PC boards.

Turnkey circuit card assemblage is our major task, even at the prototype level. We’ve appointed expert technicians and created powerful guidelines for just about every phase of the PCB manufacturing process so our clients may benefit from our board prototyping, pieces sourcing and printed circuit board assy services. Also, provide you with a partial Turnkey service which gives us the capability to put together component kits based on the customer’s standards.

Our circuit card assembly service features the sourcing of parts. This enables you to focus on what you do best: layout design. We have a dedicated sourcing crew who works with various companies and marketers to shop for components as per client needs, and accomplishes these buying events in a most efficient way. We now have advanced methods for optimal selection of packaging (cut tape, tube, bulk, and so forth.) to reduce the total cost. What’s more, we are capable of cross-referencing elements and tracking down hard-to-find and obsolete parts. Customers can be feel comfortable knowing that when we replace components they are premium quality due to the fact we just use the component quantities and makers specified in the BOM. We won’t modify your original layout design. Element substitutions arise only with your approval.

The total turn-key cost comes with assembly labor charges, bare board rates, and parts cost. On our site, you can easily obtain an prompt online price quote for prototype PCBs and assy. It will give “PCB + Assembly ” charges quickly. Prices are in accordance with the prices of Digi-Key, Mouser, Avnet, Arrow, Future, Newark, or a certain vendor.

We understand the importance of quick delivery. The sooner the parts are sourced, the sooner we will begin PCB manufacture. We comprehensively assess engineering inquiries and relevant components concerns with our clients prior to starting up circuit card assy. The average time consumed for turnkey circuit card assy is 14 days, which may be further reduced if there are not any hard-to-find parts or documentation errors.

For a prototype assembly quote, please e-mail the following data files to sales@ :

Bill of Materials checklist
Gerber files
Volume which is required

Our staff are qualified to manage the entire process, which incorporates the seeking of all the components (PWB and parts), online order tracking and their management, circuit card assembly, quality control and delivery.

We now have pros to deliver quick turn-around, Prototype PCB board assy with surface-mount (SMT), through-hole (THT) and mixed-technology components. Our powerful as well as swift prototyping service group can easily assemble circuit boards in around 1 day.

Low-quantity PWB Assembly

Fastbom offers you short-run board assembly services, in line with the needs you have, with facilities located within China to acquire the least expensive cost for our purchasers.

Low volume Circuit Board Assy Services integrate the following:

BOM Creation
Design for Testing
Design for Making
Auto-routing and Hand-routing

Low-quantity Electronic Circuit Board Assembly

Fastbom is a experienced, electronic contract manufacturer (ECM) with a full attention to low-volume, turnkey, board assemblage services. The turnkey service involves Design for Manufacturing and Design for Testing services.

Design for Making Service

To avoid multiple engineering problems that may possibly lessen the pace of the manufacturing activity , that might possibly trigger supply hold-ups, we take advantage of a Design for Manufacturing service that operates as a way of sizing up the quality of the consumer’s engineering docs for instance , Gerber files, bill of materials, assembly drawings, and circuit diagrams. Additionally, it will panel the electronic circuit boards, examine your components list to check its accuracy prior to the elements being acquired, and advise a solder mask to obtain high output rates. Fastbom is able to offer price discounts to its buyers on account of adding its DFM service into its PCB board assy.

Design for Testing Service

To expedite your electronic circuit board testing activity and provide advice on where you can set test points across your board , Fastbom uses a Design for Testing Service. References involving probe types, fixtures, and testing limitations are available by this service. The DFT service will authenticate that your testing needs, problem detection processes, problem-solving guidelines, and various other references are well-designed.

Before-production Test Boards

To get around the challenges and excess expense of reworking, Fastbom will originally produce a small selection of of boards and deliver them to you for exam before manufacturing the whole order. On confirmation of an order for full-scale manufacture, we are going to verify all produced circuit boards, and affirm the ball grid array and the quality of the zero-lead part assy by means of an X-ray inspection machine. PWBs won’t be delivered until all areas of concern have been completely handled.

Other Strategies to Lower Your Fees

Fastbom likes building long run connections with its customers. We present additional cost reductions to our long term users by not billing added rates for NRE and stencils on up coming orders. Again, we pass around cost per component discounts to our shoppers because we benefit from component providers who give Fastbom volume discounts. Our international distributor partnerships make it easy for us to purchase excellent components at inexpensive rates. We make every effort to make certain our purchasers receive the best quality that a turn-key electronic circuit board service provider will deliver.

How You Can Have a Estimate

You can actually place a low-quantity order and gain a PWB assy price quote. Just simply send your BOM listing coupled with Gerber files to us. We shall respond fast.

Turnkey Electronic Circuit Board Assembly

Ever since its beginning in 2001, FASTBOM has emerged as a respected electronic contract manufacturer(ECM) to satisfy the demand of fast turnkey electronic circuit board assembly solutions.

Complete and Limited Turn-key

PCB Board Assembly Solutions

We assure

Rapid turnaround
Prototype or Production Taken
Bare Boards, Elements & Assy
Easy On-line Quote

Turn-key Circuit Card Assy Services

FASTBOM is effective at providing 100 % turnkey and partial turn-key PCB board assembly solutions. For full turnkey, we look after the whole process, integrating prep work of circuit boards, purchase of components, order tracking over the internet, ongoing tracking of quality and final assembly. While for partial turnkey, the buyer can supply the PWBs and certain parts, and the left parts is going to be addressed by us.

How you can get a quote for One-stop PWB assemblage solutions?

Circuit card online quote:

An prompt PC board price is usually quoted after selection of a few options. Click on PWB price estimator to acquire a quick Quote for circuit board fabrication.

PCB board Assy Quote:

This is an additional instant quote for the cost of labor for PC board assy. Click printed circuit board Assemblage Quote to get an instant quote for Printed circuit assembly.

BOM Prices:

In order to get yourself a BOM price in less than 1 day, email the BOM file to sales@. Make sure to involve all details including quantities, reference designators, and producer name along with part number.

Our Assemblage Capabilities

Different types of Assembly

THD (Thru-Hole Device)
SMT (Surface-Mount Technology)
SMT & THD combined
Two sided SMT and THD assembly

Order Volume Allowed

1 to 5,000 boards

Components

Passives parts, smallest size 0201
Fine pitch to 8 Mils
BGA, uBGA, QFN, POP and Leadless chips
Connectors and terminals

Component Package

Reels
Cut tape
Tube and tray
Loose parts and bulk

Circuit card sizes

Minimum measurement: 0.2″ x 0.2″ (5mm x 5mm)
Largest size: 15″ x 20″ (381mm x 508mm)

PWB shape

Rectangle
Round
Slots and Cut-outs
Intricate and Uncommon

Circuit board kind

Rigid FR-4 boards
Rigid-Flex boards

Assemblage procedure

Leaded process
Zero-Lead (RoHS)

Design data format

Gerber RS-274X, 274D, Eagle and AutoCAD’s DXF, DWG
BOM (List of materials) (.xls, .csv, . xlsx)
Centroid (Pick-N-Place / XY file)

Sales and help support

E-mail
Cell phone
Real time chat at working time period
Calculator web page for PC board and assy

Full Testing

Visual Inspection
X-ray Inspection
AOI (Known as: Automated Optical Inspection)
ICT (Or: In-Circuit Test)
Functional testing

Turn-around time period

1 – 5 days for just PCB board assy
10 -16 days for completely full Turn-key Electronic Circuit Board assy

 

 

Bargain and Rapid PWB Parts Purchasing

We have build a components sourcing and procurement panel to handle the shipping and delivery and purchasing PCB assembly components. It makes use of a quality-controlled, proven purchase strategy that makes certain faultless electronic parts locating. It has facilitated us to present board assembly services at just about the most low-priced price in the international, electronic contract manufacturing (ECM) business.

High-quality Parts

We purchase electronic parts of excellent quality from time-tested sources and providers that can certainly guarantee the top quality parts for our shoppers. Per the buyer’s demand, additionally, we shall obtain parts from manufacturers recommended by the consumer. We keep away from replacing parts or working with a vendor that’s not acceptable to the customer. We have established long-lasting connections with the most of electronic component distributors like Avnet, Digi-Key, Arrow Electronics, Farnell, Future Electronics, Newark, Samtec, Mouser Electronics,, and so forth. Since we buy parts in large volume, we can spread terrific prices to our buyers.

Hard-to-Locate Parts Sourcing

Our company has the capability to find difficult-to-find, out of date, and very long lead-time parts. Through the years, we’ve built up a wide-ranging network of worldwide sources, that has aided us to purchase ICs produced in Japan,Korea,Taiwan,, and other areas around Asia. In the event a alternative or cross-reference component is necessary, we seek the customer’s consent very first.

Lead-Times and Costs

The vast majority of component orders can be completed in roughly 5 to 7 days from the first order date. We utilize barcode and RFID labeling to hasten the acquisition and stock management processes. Precise stock-in-hand details in our local stockroom can be gathered by using this type of state of the art automation solutions. Moreover, we execute thorough quality inspection for all the components before they’re stocked in storage facility.

Our well-rounded and effective sourcing program has enabled us to provide an low-cost service to our customers without any handling expenses. Our goal is to make PWB manufacturing and assembly our work, and make it possible for our customers to focus on electronic engineering and circuit layout and design.

 

One thought to “PC Board Assembly Service in China”

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